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crimp

  1. Coax Connectors - Crimp vs. Solder vs. Compression vs. Twist-On

    Coax cables are fairly simple to assemble, but there are a few different ways to go about doing so. Having a good coax signal is heavily dependant on installing a connector correctly. If you are unsure about how to install a coax connector, see our installation guide here.

    Whether crimp, solder, compression, and twist-on is the best option will depend on the exact setting the cable will be used in. Consider questions such as:

    • Is the cable low- or high-voltage?
    • Will it be used for field-work or factory-work?
    • How experienced are the individuals working with the cable?
    • How long is the cable expected to last?
    • What is the budget?
    • Will the cable be in a hazardous environment (extreme temperatures, exposure to chemicals, vibrating machinery, etc.)?

    The details below cover the different options with general, overall performance in mind. If other factors come into play, a type of connector not normally considered “the best” could be your best option.

    Crimp

    Crimp connectors are the most popular option and the go-to for most professionals. Crimping has two large advantages over the other options: it is easy and it is fast. With good tools and enough know-how, a crimp connector can be attached in less than 30 seconds.

    Crimping works by taking the metal sleeve of the connector and squeezing it tightly onto the cable, securing the connector into place. It sounds simple, but these connections are gas-tight and can hold up to any reasonable pull test when secured properly. The only special tool needed to install a crimp connector is a

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  2. Making & Mending - DIY Telephone Cables

     

    Modern telephone cords have been in use for a long time, with little change since their invention in the 1970s. Finding phone cords in the store can be tricky today; many stores have stopped carrying telephone cables since so many people only use cell phones now. This rings especially true for coiled handset cords. With these cables becoming rarer, sometimes it is better to repair rather than replace them. Other times, users may just need a cable not available in a standard length.

    There is a bit of variation with different connectors available, as well as different wiring schemes (called pinouts) for the smaller wires inside the main cord. This guide will cover how to attach a connector to the end of bare telephone wire and the difference between wiring pinouts.

     

    Step 1: Gathering the Supplies

     

    There are a few simple supplies that will be needed for an installation or repair. The key components are the bare phone cable and the correct type of connectors. There are three main types of connectors that can be used. RJ12 is the most common, being used on flat line cords that connect the base of a telephone to the wall. RJ11 is an older version of RJ12, and they are the same size. The difference is that RJ11 uses four internal wires (called conductors) while RJ12 cable uses six. RJ12 is backwards compatible with RJ11, but RJ11 will not work with RJ12.

    Coiled

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  3. Making & Mending - DIY Coax Cables

    Coax is one of the oldest types of cables and has withstood the test of time, still being used over 100 years after its invention. While many stores today have pre-made coax cables available, sometimes another option is needed. Users may need a cable in an unusual size or just need to replace a broken connector. This guide will show users how to put coax connectors onto the end of bare coax cable.

    The installation process can vary a little depending on whether a crimp, solder, compression, or twist-on connector is used. In this guide, the first few steps will apply to all coax installations and then branch off into specific steps taken for the different coax connectors.

    Example video guides detailing the below steps can be found at the bottom of the article.

    Step 1: Gathering the Supplies

    There are a few simple supplies that will be needed for an installation or repair. The key components are the bare coax cable and the coax connectors. Coax connectors come in different types, but the front end of the cable will always be the same size for each type. For example, an F-type male will always connect to an F-type female. There are not different versions of the two.

    The back of the coax connector

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